Integrated Engineering and Manufacturing
At KL Mechanics, engineering services form a core part of our operations, ensuring a continuous, high-quality chain from initial design to fully tested, ready-to-use products. Seamless communication between our in-house design and manufacturing teams guarantees optimal results, quick adaptations, and efficient project flow.
With over 20 years of experience, we excel in demanding design projects, providing innovative solutions tailored to your needs.
Design Tools & Software
- SolidWorks
- Creo
We utilize industry-leading CAD software to develop precise, reliable models and detailed documentation.
Tool & Equipment Design
Our expertise is particularly strong in designing production aids, including:
- Assembly jigs and fixtures
- Testers and robotic grippers
- Mechanical, pneumatic, and automated testing solutions
- Injection molds and glue/joining fixtures
From simple mechanical jigs to complex automated testers, we design, manufacture, and assemble every component to support efficient production processes. Our projects start with a requirements specification, evolve through concept and detailed design, and conclude with comprehensive documentation, ensuring clarity and repeatability.
- Tailor-Made Manufacturing Aids
- Screwing, mounting, and soldering jigs
- Assembly platforms
- Manual and automatic presses
- Mechanical and pneumatic installation tools
- Programming jigs and needle testers
- Manual, electric, or pneumatic testers
- Product Development Services
We turn ideas into market-ready products, focusing on early-stage manufacturability and cost-effectiveness. Our approach considers materials, coatings, tolerances, and component choices to optimize both performance and price—critical since over 70% of a product's manufacturing costs are determined during development.
Our experienced designers refine concepts into innovative products that meet your commercial and technical requirements, providing detailed drawings including manufacturing and assembly instructions derived from 3D models. Through our trusted partner network, we also incorporate automation and electrical design into your product development process.
Stages of Our Product Development Process
Requirements Specification
- Concept Design
- 3D Modeling
- Design for Manufacturing (DfM)
- Finite Element Method (FEM) Analysis
- Manufacturing Documentation
- Prototype Fabrication
- Certifications & CE Markings
- Rapid Prototyping and Plastic Parts
- Our Approach
As agile product developers with 25 years of experience in R&D for both small and global tech companies, we thrive amidst change and uncertainties. We are committed to transforming your ideas into reliable, cost-effective products that meet market demands.
